{"id":2187,"date":"2022-12-28T19:56:17","date_gmt":"2022-12-28T19:56:17","guid":{"rendered":"https:\/\/refinepackaging.com\/?p=2187"},"modified":"2025-01-02T06:55:37","modified_gmt":"2025-01-02T11:55:37","slug":"custom-packaging-inserts","status":"publish","type":"post","link":"https:\/\/refinepackaging.com\/blog\/custom-packaging-inserts\/","title":{"rendered":"Ultimate Guide to Custom Packaging Inserts"},"content":{"rendered":"

Are you looking for a way to elevate the look of your packaging and protect the products inside?<\/span><\/p>\n

Custom box inserts may be just what you\u2019re looking for.\u00a0<\/span><\/p>\n

Custom packaging inserts can be made from a variety of materials like cardboard, foam, and fungi. These stylish and practical inserts can be custom-sized to fit your unique products.\u00a0\u00a0<\/b><\/p>\n

You can use packaging inserts to ship all kinds of products. Want to give that bottle of wine a little added padding? Have a plant you need to send? A custom insert will hold them securely, so they arrive at the recipient safe and sound. Even large and heavy items can get added protection when nestled in a custom insert.<\/span><\/p>\n

Custom inserts not only cradle your precious cargo, so they get to their destination in one piece. They can also give your packaging that wow factor. Custom inserts can take your customers\u2019 unboxing experience from ho-hum to something they\u2019re eager to share with friends word-of-mouth and the world through social media.\u00a0<\/span><\/p>\n

So, let\u2019s get started! Here\u2019s everything you need to know about <\/span>custom boxes<\/span><\/a> and inserts.\u00a0<\/span><\/p>\n

Types of Custom Inserts<\/b><\/h2>\n

There are items you can place in a box and send off without putting any thought into it.\u00a0 However, you give your customers a lackluster experience when they open that box.\u00a0<\/span><\/p>\n

Also, most products need some sort of added protection to ensure their safe arrival. This is where void fill options come in handy. Examples like packing peanuts, crinkle paper, PE foam, and air pillows protect your products and help boost their presentation.\u00a0<\/span><\/p>\n

These are all great options for certain products and in certain situations. But sometimes, you want to add something a little extra to make your customers\u2019 experience much more special.\u00a0\u00a0<\/span><\/p>\n

Enter custom packaging inserts.\u00a0<\/span><\/p>\n

Custom inserts keep the cargo safe from damage during shipping as they fit the exact specifications of your products. More importantly, they add style to the packaging and help you achieve your branding goals. They\u2019re also not limited to securing the actual products. You can use inserts as trays or dividers.<\/span><\/p>\n

But what <\/span>type of packaging insert is right for you<\/span><\/a>?\u00a0<\/span><\/p>\n

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Custom Hanger Boxes<\/h5>\n <\/a>\n\n Learn More <\/i><\/a>\n <\/div>\n <\/a>\n <\/div>\n <\/div>\n <\/div>\n\n <\/span>\n\n <\/div>\n\n<\/div><\/span><\/p>\n

First, you must choose what sort of material you must use for your custom inserts. Each material has its characteristics that add to the presentation of the product packaging.\u00a0<\/span><\/p>\n

Also, coming up with the best custom packaging depends on the product you\u2019re putting in the box. Each product requires different ways to keep it safe during delivery. You can\u2019t just use any material for your packaging inset and expect the product to arrive at the destination without any damages.<\/span><\/p>\n

According to studies, product damage is the cause of <\/span>34% of customer returns related to packaging<\/span><\/a>. So, you can\u2019t afford to lose more than a quarter of your sales due to negligence.<\/span><\/p>\n

It\u2019s also important to keep in mind the company vibe you want to reflect. If your company mission statement centers around sustainability and environmental causes, use eco-friendly materials for your packaging inserts.\u00a0<\/span><\/p>\n

Last, your budget will also play a part in what type of insert you choose.<\/span><\/p>\n

To give you a summary of the different kinds of custom boxes, below is a handy table for your reference:<\/span><\/p>\n\n\n\n\n\n\n\n\n\n\n
Type<\/b><\/td>\nDescription<\/b><\/td>\n<\/tr>\n
Paperboard Inserts<\/span><\/td>\nProvide elegant presentations for boxes of lightweight products like cosmetics and stationaries. Won’t provide enough protection for fragile items.<\/span><\/td>\n<\/tr>\n
Corrugated Inserts<\/span><\/td>\nHeavy-duty boxes that can handle bottles and other fragile products. Easy to print on due to its corrugated cardboard material.<\/span><\/td>\n<\/tr>\n
Rigid Chipboard Inserts<\/span><\/td>\nRugged inserts to handle the shipment of ornaments and bottles. Can also organize products inside the box with no problem.<\/span><\/td>\n<\/tr>\n
Foam Inserts<\/span><\/td>\nPadding that you can fit inside your custom packaging box. Holds fragile items in place aside from providing added protection to them during shipping.<\/span><\/td>\n<\/tr>\n
Pulp Packaging Inserts<\/span><\/td>\nMade from recyclable materials used for fragile items like eggs and wine bottles.\u00a0<\/span><\/td>\n<\/tr>\n
Mushroom Packaging<\/span><\/td>\nSimilar to foam inserts, but the padding is made from mushrooms. You can put it in the compost pile after use.<\/span><\/td>\n<\/tr>\n
Molded Plastics<\/span><\/td>\nMade from synthetic materials with a polymeric structure. Its popularity has waned through the years due to the harm it causes to the environment.<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Now, let\u2019s take a look at common materials used for custom inserts:\u00a0<\/span><\/p>\n

Paperboard Inserts<\/b><\/h3>\n

Not all inserts need to be heavy-duty. Sometimes products don\u2019t need much protection, but you\u2019d still like to have an appealing presentation.<\/span><\/p>\n

Paperboard inserts won\u2019t give you maximum protection, but they\u2019re a great choice for <\/span>carton boxes<\/span><\/a> and <\/span>invitation boxes<\/span><\/a>. They\u2019ll keep your products in place and add to an overall pleasing presentation.<\/span><\/p>\n

Paper stock is also good for small, lightweight items, such as beauty products or stationery. These inserts usually come in natural kraft color or white. Finally, there\u2019s plenty of opportunities to add your branding, such as colors, logo, and message, suitable as paperboards are easy to print on.<\/span><\/p>\n

Corrugated Inserts<\/b><\/h3>\n

\"corrugated<\/p>\n

Another affordable option is <\/span>corrugated cardboard inserts and boxes<\/span><\/a>. They\u2019re heavier duty than the paperboard inserts and offer more protection. You might see these used in a box to separate fragile items like bottles.\u00a0\u00a0<\/span><\/p>\n

As you can see in the below image, Fuego Box uses custom inserts to display their hot sauce bottles beautifully and to prevent the bottles from spilling into each other. No one wants to open a box to find glass shards and sauce strewn around.<\/span><\/p>\n

As with the kraft paper inserts, you can also easily print on corrugated cardboard. So feel free to add a message or use a brand color.<\/span><\/p>\n

Rigid Chipboard Inserts<\/b><\/h3>\n

Rigid chipboard inserts are made from reinforced cardboard, making them good for shipping and protecting fragile items like ornaments or perfume bottles.<\/span><\/p>\n

They\u2019re also great for keeping products separated, so they don\u2019t rattle into each other.\u00a0 And since the design is pretty solid, this type of divider might be reused by customers to store other items down the road.\u00a0<\/span><\/p>\n

Foam Inserts<\/b><\/h3>\n

Foam inserts are best for protecting fragile items like glass, camera lenses, and jewelry from scratches and scuffs.\u00a0<\/span><\/p>\n

This foam padding type is made up of pre-scored squares that you can simply take out to fit your product. Since it eliminates the need for die-cutting, it\u2019s a more affordable option. At the same time, these inserts are also super-lightweight and <\/span>help decrease your shipping costs<\/span><\/a>.<\/span><\/p>\n

If you have different size products or have a smaller budget, \u201cpick and pluck foam,\u201d is an alternative to the die-cut foam inserts.\u00a0\u00a0<\/span><\/p>\n

Pulp Packaging Inserts<\/b><\/h3>\n

Pulp packaging inserts can be used for fragile items because they offer a lot of protection. Molded pulp inserts are made from recyclable and biodegradable materials like cardboard, sugarcane, bamboo, and other natural fibers. A perfect example of this packaging insert type is an egg carton.<\/span><\/p>\n

\"Pulp<\/p>\n

Pulp packaging is highly versatile and comes in different shapes or sizes. They can even support heavy items like wine bottles. When empty, you can stack these inserts on top of each other to help you save storage space.<\/span><\/p>\n

Mushroom Packaging<\/b><\/h3>\n

If you want to go further on the sustainability front, packaging made with mushrooms is the way. This packaging can be molded to fit just about any product, from cosmetic to <\/span>CBD<\/span><\/a>.\u00a0\u00a0<\/span><\/p>\n

For example, Ecovative Design\u2019s Mushroom Packaging can be grown in only seven days and made from hemp hurds and mycelium.<\/span><\/p>\n

Their packaging is 100% biodegradable so that you won\u2019t be adding to the overfilling landfills. And you can even add it to your home\u2019s compost pile.\u00a0\u00a0<\/span><\/p>\n

Molded Plastic<\/b><\/h3>\n

This packaging type is made from natural or synthetic materials with a polymeric structure, making it easy to mold when softened. Common examples of molded plastic include soda bottles, lids of takeout coffee cups, and water bottles.<\/span><\/p>\n

Molded plastics were popular back in the day due its durability and cost-effectiveness. However, its non-biodegradable nature makes it harmful to the environment.\u00a0<\/span><\/p>\n